Ultra-Capacity 5% Nicotine Disposable Vape
 

High-performance closed-system disposable vape engineered for bulk commercial distribution and brand customization. Features an integrated high-density lithium-ion battery, optimized dual-coil architecture, and food-grade PCTG mouthpiece. Built for automated high-speed assembly lines, ensuring uniform airflow delivery and zero premature dry-hits across full lifecycle usage.

 

 
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Technical Specifications

 

Nicotine Strength

50 mg/mL (5% salt nicotine)

E-Liquid Capacity

12.0 mL - 18.0 mL (customizable per SKU)

Battery Capacity

650 mAh rechargeable (Cobalt oxide chemistry)

Charging Interface

Type-C USB port at base

Coil Resistance

1.0 Ohm - 1.2 Ohm vertical mesh coil

Puff Count Range

5,000 to 9,000 puffs (ISO 28733 aerosol testing standard)

Chassis Material

Aluminum alloy shell with UV-coated rubber paint finish

 

Formulation
 
 
 

Nicotine Type

Benzoic acid-stabilized nicotine salt for rapid mucosal absorption and lower throat harshness at high concentrations.

 
 

Solvent Matrix

USP-grade Vegetable Glycerin (VG) and Propylene Glycol (PG) blended at a strict 50:50 or 60:40 ratio.

 
 

Flavor Compound Compliance

FEMA-listed food-grade flavorants free from diacetyl, acetyl propionyl, and heavy metal contaminants.

 
 

Viscosity Control

Maintained at 45 - 55 mPa*s at 20°C to prevent dry burning and atomization pooling.

 

 

Flavor Profile

 

Elfbar Planet 25000 Puffs 5%

Mint / Menthol

High-cooling synthetic coolant blend (WS-23) providing clean, lingering throat chill without bitter chemical aftertaste.

Elfbar Combo Pro 30000 Puffs 5%

Fruit Blends

Complex ester profiles balanced with organic acid adjusters to prevent flavor degradation under prolonged thermal exposure.

Elfbar Raya D3 25000 Puffs 5%

Tobacco

Natural tobacco extract absolute combined with pyrazines for dry, authentic ash and wood notes.

 

Packaging

 

 

Primary Packaging

Individual food-grade aluminum foil blister pack, hermetically heat-sealed with nitrogen purge to prevent oxidation.

 

Secondary Packaging

10-count counter display carton manufactured from 350g virgin white cardboard with matte aqueous coating.

 

Master Carton

200 units per corrugated master box; burst strength test rating exceeding 1.5 MPa. Tamper-evident holographic security seals applied.

 

 

Quality Control

 

In-House Testing Protocol

100% automated electronic resistance testing and negative pressure draw testing on production lines.

Incoming Material Inspection

Raw battery cells undergo X-ray internal defect scanning and 24-hour open-circuit voltage stabilization checks.

Aerosol Analysis

Gas chromatography-mass spectrometry (GC-MS) batch screening for formaldehyde, acetaldehyde, and volatile organic compounds (VOCs).

 

Testing & Documentation

 
 
01
 

Battery Safety

UN38.3 transport certification and IEC 62133 cell safety test reports available on request.

 
02
 

Chemical Safety

Comprehensive toxicological risk assessments and heavy metal migration test reports (Lead, Cadmium, Nickel, Arsenic < 0.1 ppm).

 
03
 

Traceability

Laser-etched unique UID matrix codes on every chassis linking to raw material lot numbers and assembly timestamps.

Elfbar Combo Pro 30000 Puffs 5%

 

OEM / Private Label
Customization Scope
Pantone color-matching, laser logo engraving, custom silk-screen graphics, and proprietary flavor formulation.
Tooling Modifications
Available for structural mouthpiece alterations and tank capacity adjustments (MOQ applies).
Engineering Support
In-house 3D CAD rendering, DFM (Design for Manufacturability) analysis, and functional prototype delivery within 7 business days.

 

Compliance
 

Regulatory Alignment

Designed to meet strict international standards including EU TPD (Tobacco Products Directive) notification requirements and North American child-resistance packaging standards (16 CFR Section 1700.20).

Facility Standards

Cleanroom manufacturing environment operating under ISO 9001 and cGMP guidelines.

 

 

 
 
Storage
Elfbar Nic King 30000 Puffs 5%

Environmental Limits

Store between 15°C and 25°C at relative humidity below 65%.

 

Elfbar Nic King 30000 Puffs 5%

Shelf Life

24 months from manufacturing date in unopened original packaging. Protect from direct sunlight and continuous extreme temperatures above 40°C.

 

Downloadable Verification Assets

Certificate Repository

Direct access links to current ISO 9001 and cGMP facility audit summaries.

Compliance Dossier

Client-facing TPD testing summaries and child-resistance test reports (16 CFR Section 1700.20) available via secure portal login.

Batch Data Request

Direct inquiry hook for lot-specific GC-MS heavy metal and VOC migration test certificates.

 

 

Frequently Asked Questions

 

Q: What is the minimum order quantity (MOQ) for OEM private label orders?

A: Standard OEM runs begin at 3,000 units per flavor SKU. This volume covers custom silk-screen printing, bespoke color anodizing, and master carton branding. For custom mold tooling or proprietary e-liquid formulation development, the MOQ scales to 10,000 units.

Q: How do you prevent e-liquid leakage during international air freight?

A: All units undergo a -0.08 MPa vacuum chamber pressure test during final assembly to verify seal integrity. Additionally, silicone stoppers isolate the airflow channel from the e-liquid reservoir until initial user activation, preventing pressure-differential leaks during cargo hold altitude changes.

Q: Can custom nicotine strengths below 5% be formulated for specific markets?

A: Yes. While 5% (50 mg/mL) is standard, our cleanroom blending facility scales nicotine concentrations down to 2% (20 mg/mL) or 0% (nicotine-free) using identical solvent ratios and flavor load parameters to maintain identical vapor output and taste profile.

Q: What battery cell chemistry is used, and are shipments certified for air transport?

A: We utilize grade-A lithium cobalt oxide rechargeable cells equipped with integrated PCM (Protection Circuit Module) boards guarding against over-charge, over-discharge, and short-circuit events. All shipments are accompanied by UN38.3 test summaries, MSDS, and 1.2M drop test validation reports for compliant courier and cargo dispatch.

Q: How are batch traceability and defect rates handled post-delivery?

A: Each master carton displays a lot-specific production barcode linked to our ERP database. This tracks specific component batches, operator IDs, and test logs. We maintain an industry-standard defect threshold of < 0.3%, supported by a replacement credit policy for verified out-of-box failures within 60 days of port arrival.

Q: What is the typical lead time from contract signing to final port delivery?

A: Standard private label production requires 15 to 20 business days following artwork sign-off and e-liquid sample approval. Raw material stock availability for standard hardware configurations allows expedited scheduling for urgent inventory restocks.

As one of the leading 5% nicotine disposable vape suppliers in China, we warmly welcome you to buy discount 5% nicotine disposable vape in stock here from our factory. All electronic cigarette products are with high quality and competitive price.

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