This high-capacity disposable vape platform delivers consistent aerosol output from 12,000 to 20,000 puffs. Built for B2B brands and wholesale distributors, the device integrates a vertical mesh coil structure, an isolated e-liquid chamber to prevent oxidation, and an integrated MCU chip for precise power regulation. Manufacturing occurs in an ISO 7 cleanroom environment utilizing automated assembly lines that secure a defect rate below 0.3%.
Technical Specifications
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Puff Capacity |
15,000 puffs (Standard Test Protocol: 55 mL puff duration, 3-second intervals) |
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E-Liquid Volume |
18 mL pre-filled reservoir |
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Battery Cell |
650 mAh rechargeable Grade-A lithium-ion cell |
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Charging Interface |
Type-C USB port (supports 5V/1A fast charge) |
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Coil Resistance |
Dual vertical mesh structure, 1.0 ohm |
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Airflow Configuration |
Bottom-adjustable dual-slot intake ring |
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Output Mode |
Constant 3.6V regulated voltage |
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Chassis Materials |
PCTG food-grade mouthpiece, anodized aluminum alloy body frame |
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Formulation
Base Ratio: Vegetable Glycerin (VG) and Propylene Glycol (PG) blended at 50/50 or 60/40 ratios to match specific viscosity requirements.
Nicotine Options: Salt nicotine concentrations available at 0mg, 20mg (2%), and 50mg (5%).
Raw Material Purity: USP-grade nicotine (purity >= 99.9%), pharmaceutical-grade VG/PG sourced from certified suppliers.
Flavor Ingredients: Food-grade FEMA-approved aromatic compounds, free from diacetyl, acetyl propionyl, and detectable heavy metals.
Flavor Profile
Mint / Menthol Series: Freeze Mint, Spearmint, Ice Tobacco.
Fruit Series: Double Apple, Blue Razz Ice, Peach Mango Watermelon, Strawberry Kiwi.
Beverage Series: Cola Lime, Energy Drink, Pink Lemonade.
Packaging
Primary Packaging: Individual medical-grade foil blister pack sealed in a dust-free environment.
Secondary Packaging: 10-count display carton constructed from 350g heavy-duty recycled cardboard with anti-counterfeit scratch-off verification labels.
Master Carton: 200 units per master case, dimensions 420 x 380 x 310 mm, gross weight 14.5 kg, reinforced with edge protectors for drop-impact resistance during ocean and air freight.
Quality Control
Production operates under ISO 9001 and GMP manufacturing standards.
Incoming Material Inspection: Raw battery cells undergo voltage, internal resistance, and capacity sorting. E-liquid batches are tested via high-performance liquid chromatography (HPLC).
In-Line Process Control: Automated solder inspection, resistance checks on every mesh coil assembly, and pressure decay leak testing on 100% of filled pods prior to final shell encapsulation.
Finished Goods Audit: Sampling executed according to ISO 2859-1 AQL 1.0 standards for visual defects, draw resistance, and battery cycle performance.
Testing & Documentation
Battery Safety: UN38.3 transport certification, IEC 62133 cell safety report.
Chemical & Material Testing: RoHS, REACH, and Heavy Metal migration analysis (testing for lead, cadmium, nickel, arsenic per USP <232>/<233> guidelines).
Emissions Analysis: ISO 20768 analytical testing reports for carbonyl emissions and formaldehyde generation thresholds.
Batch Traceability: Laser-etched serial numbers on each device link directly to raw material lot numbers and production timestamps.
OEM / Private Label
Customization Scope: Shell color anodizing, laser-engraved logo, custom mouthpiece geometry, UI screen animation, and packaging artwork translation.
Prototyping Cycle: 7 business days for CAD rendering and functional 3D-printed mockups; 14 business days for working electronic samples.
Minimum Order Quantity (MOQ): 3,000 units per SKU for private label manufacturing; 5,000 units for custom mold modifications.
Compliance
Engineered in alignment with TPD (Tobacco Products Directive) Article 20 requirements regarding tank capacity limits (2ml compliant variants available upon request) and child-resistant mechanisms.
Ingredients registered under UFI (Unique Formula Identifier) frameworks where applicable.
Facilities audited annually by independent third-party inspection agencies (SGS / Intertek).
Storage
Storage Temperature: 15°C to 25°C.
Relative Humidity: Below 65% RH.
Shelf Life: 24 months from the date of manufacture when stored in unopened original packaging away from direct sunlight and moisture.
FAQ
Q: What is the actual e-liquid capacity and how is the puff count verified?
A: The device holds 18 mL of e-liquid. Puff counts are measured using an automated puffing machine set to a 55 mL volume, 2-second duration, and 30-second interval, operating in accordance with ISO core testing parameters. Actual consumer longevity varies based on individual inhalation duration and frequency.
Q: What battery protection mechanisms are integrated into the chipset?
A: The internal printed circuit board (PCB) includes over-charging protection, over-discharge cutoff, short-circuit protection, 10-second automatic draw cutoff, and low-voltage indication.
Q: Can your facility manufacture products that comply with EU TPD regulations?
A: Yes. We supply both non-EU high-capacity variants and TPD-compliant configurations featuring restricted tank volumes, tamper-evident seals, and designated nicotine warning labeling tailored to target import markets.
Q: What is the standard lead time for bulk OEM orders?
A: Standard production lead time is 25 to 30 calendar days following artwork confirmation, bill of materials (BOM) sign-off, and receipt of the deposit. Peak seasonal demand periods may extend lead times by 5 to 7 days.
Q: How do you prevent leakage during air or ocean freight transport?
A: The e-liquid chamber utilizes an independent silicone sealing gasket combined with a bottom-airflow separation wall. Before final packaging, finished units undergo negative-pressure vacuum chamber testing to ensure hermetic integrity during air cargo pressure differentials.
Q: What documentation is provided for customs clearance?
A: Shipments include Commercial Invoices, Packing Lists, Bill of Lading, Certificate of Analysis (CoA) for e-liquid batches, UN38.3 test reports for lithium battery transport, and CE/RoHS declarations of conformity.
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