Product Overview Engineered for OEM disposable vape manufacturer portfolios and extended-use retail markets, this 15,000-puff rechargeable disposable vape delivers consistent vapor production through a calibrated mesh heating element and a regulated constant-voltage output circuit. The hardware integrates a 650mAh cobalt-oxide lithium-ion battery paired with an 18ml e-liquid reservoir, optimized to eliminate dry hits and flavor degradation across its lifecycle. Built for B2B distributors and brand owners seeking dependable hardware shelf-life, the device features a modular structural layout that prevents internal leakage during air transport and fluctuating pressure environments.
Technical Specifications
|
Parameter |
Specification Details |
|
Puff Capacity |
Up to 15,000 puffs (tested under ISO standard puff-actuation parameters: 3-second draw, 30-second interval) |
|
E-Liquid Capacity |
18 ml pre-filled |
|
Battery Capacity |
650 mAh rechargeable Class-A lithium-ion cell |
|
Charging Port |
USB Type-C (Supports 5V/1A fast charging; fully charged in 45 minutes) |
|
Coil Resistance |
1.0ohm vertical mesh coil (Ni80 heating wire) |
|
Airflow Configuration |
Bottom fixed-airflow intake, optimized for Mouth-to-Lung (MTL) and restricted Direct-to-Lung (RDL) inhalation |
|
Activation Mode |
Draw-activated sensor switch |
|
Dimensions |
105mm x 48mm x 24mm |
|
Housing Material |
PCTG mouthpiece body with a dual-injection soft-touch rubberized PC/ABS chassis |
Formulation
Nicotine Strength Options: 0% (0mg), 2% (20mg -- TPD compliant option), 5% (50mg) salt nicotine.
Base Ratio: Propylene Glycol (PG) and Vegetable Glycerin (VG) formulated at a 50:50 or 40:60 ratio depending on viscosity requirements.
Flavor Ingredients: USP-grade flavor concentrates, pure nicotine benzoate, and deionized water.
Raw Material Traceability: Certificates of Analysis (COA) provided for every raw material batch supplied by certified ISO 9001 chemical synthesis facilities.
Flavor Profile
Formulated using high-purity synthetic coolants and food-grade aromatic extracts to maintain flavor fidelity from the first actuation to depletion. Standard library includes:
Blueberry Ice: Sweet tart berry base with a controlled synthetic cooling agent (WS-23 at 1.5%).
Mint Menthol: High-clarity peppermint extract with sharp herbaceous top notes.
Strawberry Watermelon: Balanced fruit ester profile avoiding artificial chemical aftertaste.
Peach Mango Pineapple: Complex tropical blend utilizing stabilized ester chains to prevent flavor separation during shelf storage.
Packaging & Logistics
|
Packaging Level |
Specifications |
|
Individual Unit |
Food-grade aluminum foil blister pack in a nitrogen-purged environment, packaged in an individual 300g SBS paperboard carton with tamper-evident seals. |
|
Master Carton |
200 units per master carton (Dimensions: 42cm x 32cm x 28cm; Gross Weight: 14.5 kg). |
|
Palletization |
48 master cartons per standard euro-pallet, stretch-wrapped and corner-protected for sea and air freight transport. |
Quality Control
Production runs utilize automated vertical assembly lines combined with rigorous in-line testing protocols to maintain an outgoing defect rate below 0.3%.
Incoming Material Inspection (IQC): Battery cells undergo voltage, internal resistance, and capacity testing via automated multi-channel testers. E-liquid batches undergo gas chromatography-mass spectrometry (GC-MS) screening for impurities.
In-Process Quality Control (IPQC): 100% automated inspection of coil resistance soldering, negative pressure seal testing to detect micro-leaks, and battery PCM (Protection Circuit Module) overcharge/short-circuit checks.
Finished Goods Inspection (FQC): AQL 1.0 sampling plan applied to every finished production batch, covering drop tests, thermal cycling tests (-20C to 55C), and automated puff-draw performance verification.
Testing & Documentation
Electrical Safety: UN38.3 certification for lithium-ion battery transport safety; CE and FCC electromagnetic compatibility reports.
Chemical & Material Safety: RoHS compliant printed circuit boards; FDA food-contact compliance data for PCTG mouthpiece materials.
Emissions Testing: Heavy metal migration testing (lead, nickel, chromium) conducted on aerosol output using automated emission collection machines adhering to CORESTA recommended methods.
OEM / Private Label
Full-service contract manufacturing capabilities are available for established brands and regional distributors looking to source custom 15000 puffs vape wholesale programs.
Customization Scope: Housing color injection (Pantone matched), surface soft-touch or metallic electroplating finishes, custom laser engraving or silk-screen logo printing, and localized packaging artwork.
Minimum Order Quantity (MOQ): 3,000 units per flavor / 10,000 units per total order for custom OEM configurations.
Sampling Lead Time: 7 to 10 working days for custom prototype physical samples following artwork confirmation.
Compliance
Regulatory Support: Formulations and hardware designs are engineered to support documentation requirements for international regulatory frameworks, including EU TPD notification dossiers (ingredient submission, toxicological data) and UK MHRA compliance submissions.
Traceability: Laser-etched unique UID batch codes on every device housing and outer carton link directly to manufacturing time, machine operators, and raw material lot logs.
Storage
Storage Environment: Store in a cool, dry, well-ventilated area away from direct sunlight and extreme thermal fluctuations.
Temperature Range: 15C to 25C (59F to 77F).
Relative Humidity: Below 65% RH.
Shelf Life: 24 months from the date of manufacture when kept in unopened, factory-sealed packaging.
Frequently Asked Questions
Q: What is the minimum order quantity (MOQ) for custom OEM orders, and what is the standard production lead time?
A: The standard MOQ for private label OEM orders is 3,000 units per SKU/flavor, with a total order minimum of 10,000 units. Standard production lead time is 20 to 25 working days following sample approval and deposit confirmation.
Q: How does the device prevent auto-firing and leakage during air freight or extreme temperature changes?
A: The internal airflow sensor uses an independent dual-chamber isolation barrier that separates the e-liquid reservoir from the airflow sensor channel until negative pressure is applied. Furthermore, every batch undergoes a negative pressure vacuum decay test during assembly to ensure seal integrity against cabin pressure drops during air transit.
Q: What battery safety protections are integrated into the 650mAh power cell?
A: The integrated Protection Circuit Module (PCM) provides multi-tier safety coverage, including over-charge protection, over-discharge cutoff, short-circuit protection, and a 10-second automatic cutoff timer to prevent continuous accidental coil activation.
Q: Can your formulations be adjusted to meet specific regional regulatory nicotine caps, such as the EU 20mg/ml limit?
A: Yes. Formulations are fully scalable. We supply nicotine salt strengths ranging from 0mg up to 20mg/ml (TPD compliant) as well as 50mg/ml for unregulated export markets, all produced in cleanroom mixing facilities.
Q: What documentation is provided for customs clearance and regulatory filings?
A: We supply full compliance packages including UN38.3 test summaries for battery transport, MSDS for e-liquids, CE/RoHS test reports, heavy metal emission reports, and raw material COAs to facilitate smooth port entry and regulatory registration.
Q: How do you handle defect rates and post-delivery quality claims?
A: We maintain a strict quality threshold with an AQL 1.0 inspection standard. Defective rates exceeding 0.5% upon factory delivery are addressed through credit notes or replacement units shipped with subsequent purchase orders, backed by full batch trace logs tied to laser-etched product UID numbers.
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